Up the rig, under the boat, in the engine room, it's easy for things “out of sight, out of mind” to have a life of their own. Spring cleaning is upon us and I was reminded again of taking things for granted when, with a loud “whoosh,” my West Marine “Inshore” Automatic Inflating PFD (lifejacket) burst open and vigorously inflated.
I'm used to PFD's unintentionally inflating for the simple reason a wave broke over the boat, soaking the wearer, and melting the aspirin “trigger.” But this premature inflation was different. It was sunny and I was a 1/4 mile from the nearest water, with the PFD lying on deck. What happened?
While attempting to deflate, then rearm the misbehaving PFD, I had ample opportunity to explore the workings of the PFD and its automatic trigger device. Initially, what I found simultaneously deflated my wallet and confidence. I noticed the fabric and bladder of the PFD was made in China, the C02 cartridge made in Austria, the aspirin trigger made in Germany, and the small yellow bobbin made in the USA.
I visited West Marine and bought a rearm kit for my auto-inflate PFD. First thing I noticed was the replacement CO2 cartridge was made in Japan and despite have the same number, “24 grams”, as the original Austrian one, the new cartridge was physically larger and heavier (112.5 vs. 107 grams.) No where could I find if this mattered...(it doesn't, see below).
Photo above: The new, larger, 24 gram CO2 cylinder (Japan); the old smaller 24 gram cylinder (Austria); and a faulty bobbin (Note the date of manufacture is printed on the side and good for 3 years.)
I installed the new aspirin bobbin and CO2 cartridge as per instructions. “Whoosh,” again premature inflation. This was confusing until I noticed the rearm package was labeled for a “Manual” PFD. My WM Inshore PFD had large letters on its exterior: “MANUAL/AUTOMATIC”. The WM sales associate had assured me it was the correct rearm kit I was buying.
I again visited WM and returned the now used rearm kit for exchange and replaced it with the proper “AUTOMATIC PFD” rearm kit which I should have bought the first time. Returning home, I again rearmed the PFD. Again, “Whoosh!” Again I experienced the CO2 cartridge triggering as I screwed in the CO2cylinder. ???
I examined the inner workings of the Halkey/Roberts inflator and triggering device with a flashlite. What I saw was the piercing pin for the C02 cartridge not withdrawing flush into its cap upon rearmament. It was a mystery why this was so. I finally settled on the reason being a faulty bobbin....
I returned to West Marine for a third time, and left with yet another rearm kit (one bobbin comes in each rearm kit, as well as a CO2 cartridge).
This time success.... But why did the PFD prematurely inflate the first time when dry? I could only surmise that during the winter, I'd placed the PFD into a plastic bag for safekeeping. In the sunlight, the air remaining in the plastic bag condensed, causing moisture, which set off melting the Halkey Roberts aspirin triggering mechanism.
Takeaways from the exercise:
1) If you own an Auto Inflate PFD, it is mandatory to replace the water-activated bobbin every three years from the date stamped on the bobbin, even if the CO2 cartridge is good. This replacement entails unscrewing the clear plastic inflator and inserting a new bobbin. Takes about a minute.
You can't just buy one individual bobbin. Bobbins come in a 3 pack. To buy one bobbin, you have to buy the full rearm kit containing a CO2 cylinder, even if yours is unused.
2) According to Chuck Hawley, with whom I spoke and who knows these things, the size of the CO2 cylinder doesn't matter, only the capacity of CO2, which in my case was 24 grams and matched the expended 24 gram cylinder.
3) Especially during winter, or anytime, storing an auto inflatable PFD in a potentially damp environment like a plastic bag or bunk locker is asking for trouble. The aspirin in the trigger will degrade over time.
4) All this is moot if you own the more expensive MUSTANG auto-inflate PFD with the hydro static inflator (HIT) that doesn't use an aspirin/bobbin combo, but different technology that doesn't trigger until the inflator is 4” underwater.